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EREMA Haken

EFFICIENCY BOOST.

Efficiency at the fore. High capacities have never been as easy to achieve as with the innovative INTAREMA?.

FULL CONVEYOR AHEAD.

Regardless of whether you process heavily printed film or thick-walled regrind material: INTAREMA? has your material covered.

Needs less. Gives you more.

INTAREMA? machines save your resources. That means less energy consumption, lower production costs and reduced CO2 emissions.

CAREFUL RECYCLING.

INTAREMA? treats your valuable input material very carefully to produce the highest grade recyclate.

CORE COMPONENT COMPETENCE.

Strong and powerful. Everything that applies to the whole machine, applies to its core components too. That is because they all come directly from the EREMA Group. That is part of our strong quality philosophy.

Counter Current

Innovative Counter Current technology improves material intake. Your advantage: more flexibility and higher throughputs.

Production efficiency
redefined.

In terms of production efficiency, INTAREMA? is the benchmark in plastics recycling. It outputs the highest rate of recycled pellets per hour in consistent first-class quality thanks to a long-term stable process. This is due largely to the preconditioning unit developed by EREMA.?At its heart is Counter Current technology. By changing the direction of rotation, the feed material is prepared ideally for processing in the extruder. An improved feed system is able to handle a wide range of materials. The output stays at a consistently high level within a very broad temperature range.

The easy operation of the machine is based on a new EREMA development: the Smart Start concept. In a nutshell, INTAREMA? virtually runs by itself. An ergonomic touch display provides an intuitive operator interface. Another highlight is the low energy consumption.?INTAREMA? machines feature ecoSAVE?, a system that reduces energy requirements by up to 12 %. That brings considerable savings to your production costs.

Advantages

  • High throughputs
  • Top productivity and flexibility
  • Reliable processes, constant output
  • Easy operation
  • Energy saving

INTAREMA? technology video

INTAREMA? brings together in an unparalleled way top productivity, flexibility and extremely easy operation. Plus energy consumption is considerably lower.

counter current
 

 

Counter Current technology

  • Highest process stability through improved material intake ensures constantly high output over a considerably broader temperature range
  • Higher flexibility and operational reliability with a variety of materials
  • Increased throughputs with the same plant size for more productivity
 
smart start
 

 

Smart Start technology

  • Remarkably easy to operate thanks to logical, clearly structured and simplified handling and ultramodern, ergonomic touch screen display 
  • Fewer buttons, more user-friendliness – thanks to high degree of automation including extensive control packages 
  • The right recipe for every application – saved processing parameters can be loaded easily and conveniently from the recipe management system at the push of a button
 
eco save
 

 

ecoSAVE?  technology

  • Lower specific energy requirements thanks to a complete package featuring design and process engineering measures, such as the new direct-drive extruder screw
  • Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
  • Additionally, the practical energy display on your operating panel gives you a constant overview of energy consumption at all times, thus enabling you to take specific measures to optimise consumption
  • Reduced CO2 emissions – an important contribution to environmental protection
 

Possible materials

A selection of typical materials

 

Bopp films

Lightly printed films

Heavily printed films

BOPET films

Lightly printed films

Blown films

Non-printed edge trim

Non-printed films

Multiple-layer films

Edge trim

Flat films

Multiple-layer films
 

EREMA K live

  • Specially designed for PE edge trim
  • Automatic feeding of endless edge trim direct via pipes and cyclone
  • Feeding also possible with conveyor belt or roller intake
> TO PRODUCT DETAILS PAGE

INTAREMA? T live

  • Highly efficient edge trim recycling (PE, PE-LD, PP etc.)
  • With the typical EREMA combination of large cutter/compactor and single-screw extruder without degassing
> To product details page

INTAREMA? TE live

  • Highly efficient edge trim recycling (BOPA, PA/PET, PLA etc.) 
  • With the typical EREMA combination of large patented cutter/compactor and single-screw extruder with degassing
> To product details page

EREMA K

  • Fully automatic recycling system for PE edge trim
  • 100 % return to the production process
  • More flexibility through combinable feeding options (conveyor belt, roller intake, etc.)
  • Perfect material preparation with the patented EREMA cutter/compactor
  • Best material properties thanks to extremely minimum impact processing (minimum thermal damage)
  • No additional personnel required (self-adjusting processing, edge trim control in standby mode)
  • Outputs from 10 to 180 kg/h
  • Compact, space-saving design
  • Low energy consumption through ecoSAVE?
> TO PRODUCT DETAILS PAGE

EREMA T

  • Ideal for non-printed edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect pre-homogenisation of feed material thanks to cutting, mixing, heating, drying, compacting and buffering in a single step
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE?
> TO PRODUCT DETAILS PAGE

EREMA T

  • Ideal for non-printed edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect pre-homogenisation of feed material thanks to cutting, mixing, heating, drying, compacting and buffering in a single step
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE?
> ZUR PRODUKT-DETAILSEITE

EREMA TE

  • Ideal for non-printed or lightly printed edge trim, cutting waste, rolls and loose leftover film
  • Various feeding possibilities
  • Perfect material preparation with the patented EREMA cutter/compactor
  • Single-screw extruder with double degassing
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE?
> TO PRODUCT DETAILS PAGE

EREMA TVEplus

  • Recycling system with high-performance triple degassing
  • Ideal for heavily printed, metallised or laminated films
  • Various feeding possibilities
  • Perfect material preparation with the patented EREMA cutter/compactor
  • Full homogenisation optimises the properties of the melt
  • Innovative, patented additional technologies for the EREMA cutter/compactor (optional DD system, Air Flush)
  • Recycling without quality loss (brief heating, no oxidation)
  • Low energy consumption through ecoSAVE?
> TO PRODUCT DETAILS PAGE

EREMA T

  • High-performance recycling system developed especially for BOPP films
  • Flexible feeding of film fluff (silo) and film pieces (conveyor belt)
  • Controlled pre-heating occurs only through the friction heat in the cutter/compactor
  • Optimum pre-homogenisation
  • Continuous pre-compacted feeding of the extruder
  • Low oxidation.
  • Lowest viscosity loss
  • Best colour properties
  • High output
  • Efficient melt filtration
  • Flexible and easy pelletising
  • Top pellet quality thanks to ultramodern EREMA technology and single-screw extruder without degassing
  • Low energy consumption thanks to ecoSAVE? and single-screw extruder without degassing
> TO PRODUCT DETAILS PAGE

EREMA T-DD

  • Perfect predrying and homogenisation of recycling material with residual moisture through patented Double Disc technology
  • Constant IV
  • Best colour properties
  • Flexible processing of wide range of film thickness
  • Short extruder without degassing zone (therefore no gelation possible)
  • Efficient melt filtration
  • Easy pelletising
  • Low space requirements thanks to compact design
  • Low investment costs
  • Low energy consumption thanks to ecoSAVE?
> TO PRODUCT DETAILS PAGE

EREMA T-DD

  • Recycling & compounding in a single processing step
  • Proven, robust EREMA technology for producing filtered melt material
  • Minimum thermal stress through short, defined dwell times and direct dosing of the melt in the twin-screw compounder extruder
  • Proven EREMA degassing technology with EREMA cutter compactor and extruder degassing
  • Central user interface to control the whole system
> TO PRODUCT DETAILS PAGE

Intarema Imagefilm

 
 

360° efficiency boost. INTAREMA?.

Top technology along the entire line. For more productivity, quality and flexibility in plastics recycling.

 

INTAREMA models

 
INTAREMA<sup>?</sup> T

INTAREMA? T

Recycling machine for thermoplastics:
without degassing
INTAREMA<sup>?</sup> TE

INTAREMA? TE

Recycling machine for thermoplastics:
with degassing
INTAREMA<sup>?</sup> TVEplus<sup>?</sup>

INTAREMA? TVEplus?

Recycling machine for thermoplastics: with high-performance degassing
INTAREMA<sup>?</sup> K

INTAREMA? K

Fully automatic recycling system for edge trim

EREMA DOWNLOAD CENTRE

Folder

ecoSAVE
INTAREMA? Imagefolder
INTAREMA? K
INTAREMA? RegrindPro?
INTAREMA? T/TE
INTAREMA? TVEplus?
QualityOn
ReFresher
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